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  • Our Approach
  • About us 
    • Vision and mission
    • Our team
    • Work for us
    • Awards
    • Blog
  • Manufacturing
  • Infrastructure
  • …  
    • Our Approach
    • About us 
      • Vision and mission
      • Our team
      • Work for us
      • Awards
      • Blog
    • Manufacturing
    • Infrastructure
    Contact us
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    • Our Approach
    • About us 
      • Vision and mission
      • Our team
      • Work for us
      • Awards
      • Blog
    • Manufacturing
    • Infrastructure
    • …  
      • Our Approach
      • About us 
        • Vision and mission
        • Our team
        • Work for us
        • Awards
        • Blog
      • Manufacturing
      • Infrastructure
      Contact us
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      •  

        Mining & Minerals

        Unexpected shutdowns are costly and very demanding for the workforce involved. Make your mining and minerals critical assets smart in order to increase their availability.

         

        Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required for an asset. Product quality only becomes an issue when customers start complaining. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for the production line, while it can be avoided, quite easily.

         

        The only way to validate the actual health of crucial assets is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types that follow the behaviour of critical components and the general state-of-health of the asset.

         

        Zensor offers ready-made solutions for Grinders, Conveyors, Vertical Grinder Mills, Hammer Mills, Ball Mills, Rotating Kilns...

        Check out our experiences
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      • The sector

        A general brochure about our monitoring products for the Mining and Minerals sector

        Download

        Vertical grinders

        What can be done when monitoring these grinders? Check it out below:

        Download

        Hammer Mills

        Our brochure introducing the product for monitoring Hammer Mills

        Download

        Conveyors

        The brochure highlighting the Conveyor monitoring product.

        Download

        Sieves

        Also sieve operations can be made much smoother. Download the brochure using the button below:

        Download
      • Looking for a specific asset?

        Some of our pages dedicated to specific assets frequently encountered in this industry

        Overhead Crane

        Conveyor

        Grinder

        Rolling Mill

      • "Predictive Maintenance is a buzzword. We on the other hand offer real solutions to solve real problems, including context and helping you to prevent them from happening ever again."

      •  

        We understand the problems you face

        Catch them before they cause greater damage!

        Standstills

        Missing production targets due to equipment failure has a serious impact on your business and causes economic loss, delayed deliveries and demotivation among employees.

        Product quality

        Not just the quality of the output but quality of the machinery - if your machine is deforming it will influence the quality of your output, causing greater bad yield.

        Yield optimisation

        The faster the asset produces perfect output one after another, the less material has to be thrown away. A smart sensor set helps in setting the optimal set point to begin with and to rapidly reach the perfect conditions for each day.

        Availability

        Increase the availability of your asset by only performing repairs when necessary.

        Unknown root-cause

        Use the right data to discover where and how the problem came from.

        Operational statistics

        When continuously tracking currents or vibrations smart algorithms can determine automatically how long the asset operates under a certain condition. Live statistics give you insights into how optimally the asset is used.
      • Solutions

        Learn more about our approach

        Performance

        Based on the data collected and machine-learning based methods for determining the operational condition the performance is calculated.

        Quality

        Coupling to existing databases or using human input fields the product quality is linked to operational process parameters.

        Warnings

        Whenever values start to deviate, or data streams stop, warnings are sent. This avoids 'black holes' in the insights of the production line or assets.

        Increase availability

        Have a continuous idea of availability, automatically as the platform combines different input streams and contextual information.

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        Alerts and events

        Be alert and learn about the evolution of unusual events that are damaging to your asset.

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        Operational status

        Simple but effective! The benefit of knowing how exactly your asset is spending the majority of its time is hugely value, without having to be on site.

      •  

        Our Experiences

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        One pager:

        Vertical rolling mill

        Remote and continuous, multi-parameter health follow up of your critical vertical rolling mill

        Free download
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        Blog post:

        Save on operating costs while becoming smarter

        In the production industry, machines and installations are one of the cornerstones of a company. How well they work and how high their availability is...

        Read on
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        Blog post:

        How to be smart with data?

        For a ‘smart’ follow-up of machines it is important not to rely on 1 source of truth. In reality this means that, in order to properly assess and predict the efficiency of operations and state-of-health of a machine, combinations are essential...

        Read on
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        Blog post:

        Zensor Experience at Bauma 2022

        The last week of October 2022 the most recent edition of Bauma took place. For Zensor this was an event with a double goal. The main one was the official launch of the SmartSheetPile together with ArcelorMittal, a second one was related to discovering new developments in a number of industries we’re active in...

        Read on
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        Brochure:

        Plant Owners

        The opportunities towards smart maintenance, more efficient production or faster decision making through digitalisation are infinite. But these targets can be daunting to start with. So start NOW!

        Free download
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        Blog post:

        To eat a nice sandwich in the afternoon...

        Everything can be solved with Data. At least that’s what we’ve read for years in glossy advertisements and seen in beautifully edited online videos. With sensors and IoT you can monitor all your machines...

        Read on
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        Blog post:

        A new tomorrow for the manufacturing industry

        As the post-covid-19 world is finally looming in some European countries, both individuals and organizations alike wonder what is to be learned from this unusual situation...

        Read on
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        Current project:

        Moha Site, Wallonie

        We're proud to be working with the Carmeuse team to improve the availability of their critical production asset.

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        Blog post:

        Industry 4.0 in the world

        For starters: we’re not a fan at all of the term, as it is the source for a lot of confusion and misunderstanding. However, as it is often used, we can’t just ignore it either. As such, for you the message that the fourth industrial revolution is about to...

        Read on
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        Blog post:

        What does the future of maintenance look like?

        With the economy going through a bit of a rough patch and revenue growth slowing down in different industries, companies are facing pressure to do something about their cost structure... 

        Read on
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        Blog post:

        Making Conveyors Smart

        Conveyors form a cornerstone of many production plants and processes. The first conveyors have appeared near the end of the 18th century and since then their usage has only increased...

        Read on
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        Blog post:

        A way out for long lead times for spare parts?

        Lead times are a hot topic these days. It’s not at all uncommon to have to wait 4 or more months for components or spare parts that until recently could be delivered within a single week...

        Read on
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        Blog post:

        Plant Managers aren't craving for AI

        The main job of the Plant Manager is to keep the site running smoothly, whilst producing as many goods as efficiently as possible and using the resources provided...

          Read on
        • Looking for another industry?

          Metal production

          Food Processing

          Construction materials

          Glass production

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        Assets

        Overhead cranes

        EAF

        Rolling Mill

        Continuous Caster

        Plate leveler

        Grinder

        Conveyors

        Production Lines

        Industry

        Metal Production

        Mining and materials

        Food production

        Glass production

        Construction materials

         

        Infrastructure

        Offshore wind

        Rail

        Civil Infrastructure

        Energy

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