Unexpected shutdowns are costly and very demanding for the workforce involved. Make your mining and minerals critical assets smart in order to increase the availability.
Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required for an asset. Product quality only becomes an issue when customers start complaining. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for the production line, while it can be avoided, quite easily.
The only way to validate the actual health of crucial assets is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types that follow the behaviour of critical components and the general state-of-health of the asset.
Zensor offers ready-made solutions for Grinders, Conveyors, Vertical Grinder Mills, Hammer Mills, Ball Mills, Rotating Kilns...
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Catch them before they cause greater damage
Solutions
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Based on the data collected and machine-learning based methods for determining the operational condition the performance is calculated.
Coupling to existing databases or using human input fields the product quality is linked to operational process parameters.
Whenever values start to deviate, or data streams stop, warnings are sent. This avoids 'black holes' in the insights of the production line or assets.
Have a continuous idea of availability, automatically as the platform combines different input streams and contextual information.
Alerts and events
Operational status
Vertical rolling mill
Remote and continuous, multi-parameter health follow up of your critical vertical rolling mill
Save on operating costs while becoming smarter
In the production industry, machines and installations are one of the cornerstones of a company. How well they work and how high their availability is...
How to be smart with data?
For a ‘smart’ follow-up of machines it is important not to rely on 1 source of truth. In reality this means that, in order to properly assess and predict the efficiency of operations and state-of-health of a machine, combinations are essential...
Zensor Experience at Bauma 2022
The last week of October 2022 the most recent edition of Bauma took place. For Zensor this was an event with a double goal. The main one was the official launch of the SmartSheetPile together with ArcelorMittal, a second one was related to discovering new developments in a number of industries we’re active in...
Plant Owners
The opportunities towards smart maintenance, more efficient production or faster decision making through digitalisation are infinite. But these targets can be daunting to start with. So start NOW!
To eat a nice sandwich in the afternoon...
Everything can be solved with Data. At least that’s what we’ve read for years in glossy advertisements and seen in beautifully edited online videos. With sensors and IoT you can monitor all your machines...
A new tomorrow for the manufacturing industry
As the post-covid-19 world is finally looming in some European countries, both individuals and organizations alike wonder what is to be learned from this unusual situation...
Industry 4.0 in the world
For starters: we’re not a fan at all of the term, as it is the source for a lot of confusion and misunderstanding. However, as it is often used, we can’t just ignore it either. As such, for you the message that the fourth industrial revolution is about to...
What does the future of maintenance look like?
Making Conveyors Smart
Conveyors form a cornerstone of many production plants and processes. The first conveyors have appeared near the end of the 18th century and since then their usage has only increased...
A way out for long lead times for spare parts?
Lead times are a hot topic these days. It’s not at all uncommon to have to wait 4 or more months for components or spare parts that until recently could be delivered within a single week...
Plant Managers aren't craving for AI