Unexpected shutdowns are costly and very demanding for the workforce involved. Make your rolling mill smart in order to increase the availability and quality output.
Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required the rolling mill. Product quality only becomes an issue when customers start complaining. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for the rolling mill, while it can be avoided, quite easily.
The only way to validate the actual health is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types that follow the behaviour of the rolling mills general state-of-health.
Our monitoring solutions can cover the different components of the line: shear, stands, looper, conveying rolls...
MOTOR HEALTH | STRESS DISTRIBUTION | AVAILABILITY STATISTIC |
Our monitoring products are compatible with rolling lines or stands of the following suppliers:
All of Zensor's products are compatible with standard CMMS or EAM software. Connections can be set up to source the most recent interventions and changes on the asset, or to create a ticket when an intervention is required on a section of the rolling line. Compatible with:
Catch them before they cause greater damage
Solutions
Learn more about our approach
Operational statistics
Lorem ipsum dolor sit amet, consectetuer adipiscing elit
Health status
Lorem ipsum dolor sit amet, consectetuer adipiscing elit
Event and alerts
Saarstahl
Neunkirchen, Germany
Zensor works with Saarstahl to optimise their wire rolling mill by understanding the damaging conditions affecting their components.
Aurubis
Olen, Belgium
Zensor are proud to be working with Aurubis to help optimise their cooper wire rolling mill. Results to share soon...
Experience at Hüttentag
Last week Zensor attended the Hüttentag in Essen. During this annual event the entire German steel industry meets up to discuss the state of affairs and exchange ideas about upcoming developments and changes.
Looking for another asset?