Unexpected shutdowns are costly and very demanding for the workforce involved. Make your grinder or vertical rolling mill (as some call it) smart in order to increase the availability and quality output.
Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required the grinder. Product quality only becomes an issue when customers start complaining. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for the grinder, while it can be avoided, quite easily.
The only way to validate the actual health is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types that follow the behaviour of the grinders general state-of-health.
Some of our clients
TABLE WEAR | ADDITIVE DOSING | MOTOR HEALTH | TEMPERATURE | EFFICIENCY | THROUGHPUT | STABILITY OF OPERATIONS | CLASSIFIER HEALTH
Catch them before they cause greater damage
Our monitoring products are compatible with grinders of the following brands:
All of Zensor's products are compatible with standard CMMS or EAM software. Connections can be set up to source the most recent interventions and changes on each asset, or to create a ticket when an intervention is required on a grinder. As such multiple grinder types on a single site can be tracked without any problem. Compatible with:
Solutions
Learn more about our approach
Operational statistics
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Health status
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Event and alerts
Vertical rolling mill
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