thumbnail image
broken image
broken image
broken image

 

 

  • Our Approach
  • About us 
    • Vision and mission
    • Our team
    • Work for us
    • Awards
    • Blog
  • Manufacturing
  • Infrastructure
  • …  
    • Our Approach
    • About us 
      • Vision and mission
      • Our team
      • Work for us
      • Awards
      • Blog
    • Manufacturing
    • Infrastructure
    Contact us
    broken image
    broken image
    broken image

     

     

    • Our Approach
    • About us 
      • Vision and mission
      • Our team
      • Work for us
      • Awards
      • Blog
    • Manufacturing
    • Infrastructure
    • …  
      • Our Approach
      • About us 
        • Vision and mission
        • Our team
        • Work for us
        • Awards
        • Blog
      • Manufacturing
      • Infrastructure
      Contact us
      broken image
      •  

        Grinding and Roller Mills

        Unexpected shutdowns are costly and very demanding for the workforce involved. Make your grinder or vertical rolling mill smart in order to increase the availability and quality output.

         

        On grinding mills, hammer mills, ball mills... Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required on the machine. Product quality only becomes an issue when customers start complaining. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for the installation, while it can be avoided, quite easily.

         

        The only way to validate the actual health is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types that follow the behaviour of the grinders general state-of-health.

        Check out our experiences
        Download Brochure
        broken image
      • Some of our clients

         

        broken image
      •  

        We understand the problems you face

        Catch them before they cause greater damage!

        Roller wear

        Less wear means longer service intervals.Matching vibrations with operational parameters allows determining conditions with minimal wear.

        Product quality

        Multiple stages in the process steer product quality. A continuous tracking of parameters in the different stages of the process allows obtaining maximal product quality.

        Table and roller interaction

        The actual transformation takes place in between the table and the rollers. Optimal interaction between both results in maximal throughput and improved product quality. A dedicated monitoring approach allows optimizing these parameters.

        Spring tension

        The force exerted on the product is governed by the spring characteristics. Maximum throughput can be reached when the interaction between the rollers and the table is optimized based on continuously measured data.

        Gearbox health overview

        Heavy machines require strong gearboxes.Continuous tracking allows maximizing their operational life and predicting when they’ll fail.As such long outages can be prevented

        Bearing degradation

        The bearings on the rollers suffer...hard. Even in these challenging conditions a continuous vibrational follow-up helps to identify when they reach end-of-life. Repairs can be scheduled and availability remains maxima

        TABLE WEAR | ADDITIVE DOSING | MOTOR HEALTH | TEMPERATURE | EFFICIENCY | THROUGHPUT | STABILITY OF OPERATIONS | CLASSIFIER HEALTH

      • Compatibility

        Our monitoring products are compatible with grinders of the following brands:

        • Loesche
        • Metso
        • Outotec
        • GEA
        • Glencore
        • NCP International
        • FLSmidth
        • Cemtec
        • Sandvik
        • ...

        Software integrations

        All of Zensor's products are compatible with standard CMMS or EAM software. Connections can be set up to source the most recent interventions and changes on each asset, or to create a ticket when an intervention is required on a grinder. As such multiple grinder types on a single site can be tracked without any problem. Compatible with:

        • IBM Maximo
        • IFS Ultimo
        • eMaint CMMS
        • Aveva
        • SAP
        • ...
      • Solutions

        Learn more about our approach

        Performance

        Based on the data collected and machine-learning based methods for determining the operational condition the performance is calculated.

        Quality

        Coupling to existing databases or using human input fields the product quality is linked to operational process parameters.

        Warnings

        Whenever values start to deviate, or data streams stop, warnings are sent. This avoids 'black holes' in the insights of the production line or assets.

        Increase availability

        Have a continuous idea of availability, automatically as the platform combines different input streams and contextual information.
      •  

        Our Experiences

        broken image

         

         
        One-pager:

        Vertical rolling mill

         

        We understand your greatest challenges, so learn how we can solve them!

        Free download
        broken image

         

        Blog post:

        Maintenance managers aren't looking for neural networks?

        Neural Networks may not be Maintenance Managers' biggest need. Is this a source of concern for the production industry that needs to become more digitalised?

        Read more
      • Looking for another asset?

        Overhead Crane

        Conveyor

        Plate leveler

        Rolling Mill

      broken image

      Home

      Our Approach
      Vision and mission

      Work for us

      Awards

      Blog

       

       

       

       

      Sign up to our Newsletter

      Assets

      Overhead cranes

      EAF

      Rolling Mill

      Continuous Caster

      Plate leveler

      Grinder

      Conveyors

      Production Lines

      Industry

      Metal Production

      Mining and materials

      Food production

      Glass production

      Construction materials

       

      Infrastructure

      Offshore wind

      Rail

      Civil Infrastructure

      Energy

      Zensor NV

      BE0537837878

      © 2025

      Terms & Conditions
      Privacy Policy
        Home
        Call Us
        Contact
        Find Us
      Cookie Use
      We use cookies to ensure a smooth browsing experience. By continuing we assume you accept the use of cookies.
      Learn More