Unexpected shutdowns are costly and very demanding for the workforce involved. Make your metal processing critical assets smart in order to increase the availability.
Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required for an asset. Product quality only becomes an issue when customers start complaining. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for the production line, while it can be avoided, quite easily.
The only way to validate the actual health of crucial assets is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types that follow the behaviour of critical components and the general state-of-health of the asset.
“The insights generated give us peace of mind regarding the overall status of the overhead crane. Prioritising, quantifying and investigating maintenance tasks became easier, which in the long run, will result in the avoidance of unexpected shutdowns."
Looking for a specific asset?
We understand the problems you face
Catch them before they cause greater damage!
Missing production targets due to equipment failure has a serious impact on your business and causes economic loss, delayed deliveries and demotivation among employees.
Not just the quality of the output but quality of the machinery - if your machine is deforming it will influence the quality of your output, causing greater bad yield.
The faster the asset produces perfect output one after another, the less material has to be thrown away. A smart sensor set helps in setting the optimal set point to begin with and to rapidly reach the perfect conditions for each day.
Increase the availability of your asset by only performing repairs when necessary.
Use the right data to discover where and how the problem came from.
When continuously tracking currents or vibrations smart algorithms can determine automatically how long the asset operates under a certain condition. Live statistics give you insights into how optimally the asset is used.
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Changes to this policy
Your rights and responsibilities
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Zensor NV Data Controller
This policy is effective as of 14 May 2018.
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