Unexpected shutdowns are costly and very demanding for the workforce involved. Make your conveyors smart in order to increase their availability.
Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required for the conveyor. Product quality only becomes an issue when customers start complaining. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for conveyor belt, while it can be avoided, quite easily.
The only way to validate the actual health is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types that follow the behaviour of the conveyor's general state-of-health.
Catch them before they cause greater damage
GEARBOX HEALTH | BELT SLIPPING | BEARING ALIGNMENT | MATERIAL BUILDUP | CHAIN CONVEYOR | CHAIN WEAR | BELT CONVEYOR
All of Zensor's products are compatible with standard CMMS or EAM software. Connections can be set up to source the most recent interventions and changes on the asset, or to create a ticket when an intervention is required on a conveyor. Compatible with:
Solutions
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Meyland - Agriculture
Belgium
Zensor have been working with Meyland to monitor their new innovative conveyor belt design so they can bulk manufacture and send them all over the world.
Save on operating costs while becoming smarter
In the production industry, machines and installations are one of the cornerstones of a company. How well they work and how high their availability is...
How to be smart with data?
For a ‘smart’ follow-up of machines it is important not to rely on 1 source of truth. In reality this means that, in order to properly assess and predict the efficiency of operations and state-of-health of a machine, combinations are essential.
Specific one pager
Find out how we can help solve your greatest challenges when working with and monitoring a conveyor belt.
To eat nice sandwich in the afternoon...
Everything can be solved with Data. At least that’s what we’ve read for years in glossy advertisements and seen in beautifully edited online videos. With sensors and IoT you can monitor all your machines...
Zensor Experience at Bauma 2022
The last week of October 2022 the most recent edition of Bauma took place. For Zensor this was an event with a double goal. The main one was the official launch of the SmartSheetPile together with ArcelorMittal, a second one was related to discovering new developments in a number of industries we’re active in...
Industry 4.0 in the world
For starters: we’re not a fan at all of the term, as it is the source for a lot of confusion and misunderstanding. However, as it is often used, we can’t just ignore it either. As such, for you the message that the fourth industrial revolution is about to...
Experience at Hüttentag
Last week Zensor attended the Hüttentag in Essen. During this annual event the entire German steel industry meets up to discuss the state of affairs and exchange ideas about upcoming developments and changes...
Making Conveyors Smart
Conveyors form a cornerstone of many production plants and processes. The first conveyors have appeared near the end of the 18th century and since then their usage has only increased...
A way out for long lead times for spare parts?
Lead times are a hot topic these days. It’s not at all uncommon to have to wait 4 or more months for components or spare parts that until recently could be delivered within a single week...
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