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  • Our Approach
  • About us 
    • Vision and mission
    • Our team
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  • Manufacturing
  • Infrastructure
  • …  
    • Our Approach
    • About us 
      • Vision and mission
      • Our team
      • Work for us
      • Awards
      • Blog
    • Manufacturing
    • Infrastructure
    Contact us
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    • Our Approach
    • About us 
      • Vision and mission
      • Our team
      • Work for us
      • Awards
      • Blog
    • Manufacturing
    • Infrastructure
    • …  
      • Our Approach
      • About us 
        • Vision and mission
        • Our team
        • Work for us
        • Awards
        • Blog
      • Manufacturing
      • Infrastructure
      Contact us
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      •  

        Production Lines

        Unexpected shutdowns are costly and very demanding for the workforce involved. Make your production line smart in order to increase the availability and quality output.

         

        Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required for the entire line and product quality only becomes an issue when customers start complaining. Repairs are done when it's already far too late. All of this puts tremendous strain on the people responsible for the production line, while it can be avoided, quite easily.

         

        The only way to validate the actual health of the production line is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of different sensor types that follow the behaviour of its critical components and the general state-of-health.

        Check out our experiences
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        We understand the problems you face

        Catch them before they cause greater damage!

        Unexpected downtime

        A damaged component means your entire production comes to a halt. Continuous monitoring of the entire line means you can isolate and fix the problem sooner rather than later.

        Product quality

        The more perfect the material, the higher its value. A perfect control of the stress distribution throughout the line can be reached through permanent monitoring. The associated feedback loop allows generating a maximum amount of top-notch material.

        Operational statistics

        Through continuously tracking currents or vibrations, smart algorithms can determine automatically how long the line is operating under a different conditions. Live statistics give you insights into how optimally the line is used.

        Motor health

        Uneven loading and intermittent operations put serious strain on a motor. Sensor data linked to specific operating conditions allows detecting developing problems in an early stage.

        Gearbox health overview

        A very complex gearbox means complex problems. A permanent follow-up will help detecting misalignments or looseness in a nearly stage and will help preventing major problems as much as possible

        Yield optimisation

        A smart sensor set helps in setting the optimal set point to begin with and to rapidly reach the perfect conditions for each run.

        THROUGHPUT | STRESS DISTRIBUTION | AVAILABILITY STATISTIC | OEE | STABILITY OF OPERATIONS

      • Solutions

        Learn more about our approach

        Performance

        Based on the data collected and machine-learning based methods for determining the operational condition the performance is calculated.

        Quality

        Coupling to existing databases or using human input fields the product quality is linked to operational process parameters.

        Warnings

        Whenever values start to deviate, or data streams stop, warnings are sent. This avoids 'black holes' in the insights of the production line or assets.

        Increase availability

        Have a continuous idea of availability, automatically as the platform combines different input streams and contextual information.
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        Operational statistics

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        Health status

        Often these statistics are available but not visible or known to all relevant stakeholders - keep people informed

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        Event and alerts

        Keep up to date with your production lines events and alerts - know what has happened

      •  

        Our Experiences

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        One-pager:

        Critical production asset: Conveyor belt

        Find out how we can help solve your greatest challenges when working with and monitoring a conveyor belt

        Free download
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        Blog post:

        Line Managers aren't longing for IoT?

        We know you are facing challenges every day while there isn't much time to find an optimal solution.
        But why are you not longing for IoT?

        Read more
      • Looking for another asset?

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