
Sieves and Screens
Sieves are used in the production of powders, fertilizer, granulates, when refining ores, but also in food processing and other industries. They are employed in multiple stages of the process, for example in separating different fractions that have to follow different process routes, or when isolating the final product from the overall stream. Materials are in most cases fed to or evacuated from the sieve installation through conveyors. A smootly running sieve means a smoothly running process. Clogging, breakage, damage... are to be avoided to ensure smooth operations onsite.
Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required for the sieve. Repairs are done when it's already far too late: the machine has come to a halt, or too loud a noise escapes. All of this puts tremendous strain on the people responsible for the maintenance, while it can be avoided, quite easily.
The only way to validate the actual health is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of operational data combined with different sensor types that follow the behaviour of the sieve's general state-of-health.
We understand the problems you face
Catch them before they cause greater damage!
Excenter Health
A well equilibrated excenter enables smooth material separation.
Bearing Temperature Monitoring
In dusty environment high temperatures represent danger. Classical controls stop an installation when a threshold is exceeded. A smart system provides a warning when heating starts, such that sudden stops can be avoided.
Motor Health
Motors suffer from ageing, but also from excessive loading or friction within the system. Correlating motor currents with vibrations and operational parameters helps in reducing motor degradation and detecting damage in an early stageMaterial Buildup
Structural or component issues are not the only unwanted issues that can occur in the operational context of a sieve. Sometimes the material flow is distorted. For example a material buildup due to non- uniform supply, humidity changes or clogged holes in the deck. In such case the material isn't falling through the decks uniformly, or a block of material is attached permanently to the structure.
EFFICIENT OPERATIONS | SPRING WEAR | FOUNDATION ISSUES | CLOGGING | DECK MOUNTING
Solutions
Learn more about our approach
Performance
Based on the data collected and machine-learning based methods for determining the operational condition the performance is calculated.Quality
Coupling to existing databases or using human input fields the product quality is linked to operational process parameters.Warnings
Whenever values start to deviate, or data streams stop, warnings are sent. This avoids 'black holes' in the insights of the production line or assets.Increase availability
Have a continuous idea of availability, automatically as the platform combines different input streams and contextual information.Compatible with
Our Sieve and Screen monitoring products are compatible with products of the following manufacturers:
- Metso Outotec
- Johnson Screens
- IFE
- Sandvik
- Levstal
- Weir
- Chauvin
- ...
Software integrations
All of Zensor's products are compatible with standard CMMS or EAM software. Connections can be set up to source the most recent interventions and changes on the asset, or to create a ticket when an intervention is required on one of the sieves on the site. Compatible with:
- IBM Maximo
- IFS Ultimo
- eMaint CMMS
- Aveva
- SAP
- ...
Our Experiences
Projects we worked on:Meyland - Agriculture
Belgium
Zensor have been working with Meyland to monitor their new innovative conveyor belt design so they can bulk manufacture and send them all over the world.
Blog post:Save on operating costs while becoming smarter
In the production industry, machines and installations are one of the cornerstones of a company. How well they work and how high their availability is...
Blog post:How to be smart with data?
For a ‘smart’ follow-up of machines it is important not to rely on 1 source of truth. In reality this means that, in order to properly assess and predict the efficiency of operations and state-of-health of a machine, combinations are essential.
One-pager:Specific one pager
Find out how we can help solve your greatest challenges when working with and monitoring a conveyor belt.
Blog post:To eat nice sandwich in the afternoon...
Everything can be solved with Data. At least that’s what we’ve read for years in glossy advertisements and seen in beautifully edited online videos. With sensors and IoT you can monitor all your machines...
Blog post:Zensor Experience at Bauma 2022
The last week of October 2022 the most recent edition of Bauma took place. For Zensor this was an event with a double goal. The main one was the official launch of the SmartSheetPile together with ArcelorMittal, a second one was related to discovering new developments in a number of industries we’re active in...
Blog post:Industry 4.0 in the world
For starters: we’re not a fan at all of the term, as it is the source for a lot of confusion and misunderstanding. However, as it is often used, we can’t just ignore it either. As such, for you the message that the fourth industrial revolution is about to...
Blog post:Experience at Hüttentag
Last week Zensor attended the Hüttentag in Essen. During this annual event the entire German steel industry meets up to discuss the state of affairs and exchange ideas about upcoming developments and changes...
Blog post:Making Conveyors Smart
Conveyors form a cornerstone of many production plants and processes. The first conveyors have appeared near the end of the 18th century and since then their usage has only increased...
Blog post:A way out for long lead times for spare parts?
Lead times are a hot topic these days. It’s not at all uncommon to have to wait 4 or more months for components or spare parts that until recently could be delivered within a single week...
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