thumbnail image

 

 

  • Our Approach
  • About us 
    • Vision and mission
    • Our team
    • Work for us
    • Awards
    • Blog
  • Manufacturing
  • Infrastructure
  • …  
    • Our Approach
    • About us 
      • Vision and mission
      • Our team
      • Work for us
      • Awards
      • Blog
    • Manufacturing
    • Infrastructure
Contact us

 

 

  • Our Approach
  • About us 
    • Vision and mission
    • Our team
    • Work for us
    • Awards
    • Blog
  • Manufacturing
  • Infrastructure
  • …  
    • Our Approach
    • About us 
      • Vision and mission
      • Our team
      • Work for us
      • Awards
      • Blog
    • Manufacturing
    • Infrastructure
Contact us
  •  

    Sieves and Screens

    Sieves are used in the production of powders, fertilizer, granulates, when refining ores, but also in food processing and other industries. They are employed in multiple stages of the process, for example in separating different fractions that have to follow different process routes, or when isolating the final product from the overall stream. Materials are in most cases fed to or evacuated from the sieve installation through conveyors. A smootly running sieve means a smoothly running process. Clogging, breakage, damage... are to be avoided to ensure smooth operations onsite.

     

    Today most often technical data sheets coupled with the knowledge of a number of unique experienced individuals are used to determine when maintenance is required for the sieve. Repairs are done when it's already far too late: the machine has come to a halt, or too loud a noise escapes. All of this puts tremendous strain on the people responsible for the maintenance, while it can be avoided, quite easily.

     

    The only way to validate the actual health is by having a continuous look at a broad data set and adding a specific multi-aspect monitoring setup consisting of operational data combined with different sensor types that follow the behaviour of the sieve's general state-of-health.

    Check out our experiences
    Download our Sieve brochure
  •  

    We understand the problems you face

    Catch them before they cause greater damage!

    Excenter Health

    A well equilibrated excenter enables smooth material separation.

    Bearing Temperature Monitoring

    In dusty environment high temperatures represent danger. Classical controls stop an installation when a threshold is exceeded. A smart system provides a warning when heating starts, such that sudden stops can be avoided.

    Motor Health

    Motors suffer from ageing, but also from excessive loading or friction within the system. Correlating motor currents with vibrations and operational parameters helps in reducing motor degradation and detecting damage in an early stage

    Material Buildup

    Structural or component issues are not the only unwanted issues that can occur in the operational context of a sieve. Sometimes the material flow is distorted. For example a material buildup due to non- uniform supply, humidity changes or clogged holes in the deck. In such case the material isn't falling through the decks uniformly, or a block of material is attached permanently to the structure.

     

    EFFICIENT OPERATIONS | SPRING WEAR | FOUNDATION ISSUES | CLOGGING | DECK MOUNTING

  • Solutions

    Learn more about our approach

    Performance

    Based on the data collected and machine-learning based methods for determining the operational condition the performance is calculated.

    Quality

    Coupling to existing databases or using human input fields the product quality is linked to operational process parameters.

    Warnings

    Whenever values start to deviate, or data streams stop, warnings are sent. This avoids 'black holes' in the insights of the production line or assets.

    Increase availability

    Have a continuous idea of availability, automatically as the platform combines different input streams and contextual information.
  • Compatible with

    Our Sieve and Screen monitoring products are compatible with products of the following manufacturers:

    • Metso Outotec
    • Johnson Screens
    • IFE
    • Sandvik
    • Levstal
    • Weir
    • Chauvin
    • ...

     

    Software integrations

    All of Zensor's products are compatible with standard CMMS or EAM software. Connections can be set up to source the most recent interventions and changes on the asset, or to create a ticket when an intervention is required on one of the sieves on the site. Compatible with:

    • IBM Maximo
    • IFS Ultimo
    • eMaint CMMS
    • Aveva
    • SAP
    • ...
  •  

    Our Experiences

    Section image

     

     
     
    Projects we worked on:

    Meyland - Agriculture

    Belgium

    Zensor have been working with Meyland to monitor their new innovative conveyor belt design so they can bulk manufacture and send them all over the world.

    Read on
    Section image

     
    Blog post:

    Save on operating costs while becoming smarter

    In the production industry, machines and installations are one of the cornerstones of a company. How well they work and how high their availability is...

    Read on
    Section image

     
    Blog post:

    How to be smart with data?

    For a ‘smart’ follow-up of machines it is important not to rely on 1 source of truth. In reality this means that, in order to properly assess and predict the efficiency of operations and state-of-health of a machine, combinations are essential.

    Read on
    Section image

     

    One-pager:

    Specific one pager

    Find out how we can help solve your greatest challenges when working with and monitoring a conveyor belt.

     

    Free download
    Section image

     

    Blog post:

    To eat nice sandwich in the afternoon...

    Everything can be solved with Data. At least that’s what we’ve read for years in glossy advertisements and seen in beautifully edited online videos. With sensors and IoT you can monitor all your machines...

    Read on
    Section image

     

    Blog post:

    Zensor Experience at Bauma 2022

    The last week of October 2022 the most recent edition of Bauma took place. For Zensor this was an event with a double goal. The main one was the official launch of the SmartSheetPile together with ArcelorMittal, a second one was related to discovering new developments in a number of industries we’re active in...

    Read on
    Section image

     

    Blog post:

    Predictive maintenance is changing industry after industry

    Predictive maintenance is no longer something that is reserved for big multinationals active in very specific industries....

    Read more
    Section image

     

    Blog post:

    Industry 4.0 in the world

    For starters: we’re not a fan at all of the term, as it is the source for a lot of confusion and misunderstanding. However, as it is often used, we can’t just ignore it either. As such, for you the message that the fourth industrial revolution is about to...

    Read on
    Section image

     

    Blog post:

    Experience at Hüttentag

    Last week Zensor attended the Hüttentag in Essen. During this annual event the entire German steel industry meets up to discuss the state of affairs and exchange ideas about upcoming developments and changes...

    Read on
    Section image

     

    Blog post:

    Making Conveyors Smart

    Conveyors form a cornerstone of many production plants and processes. The first conveyors have appeared near the end of the 18th century and since then their usage has only increased...

    Read on
    Section image

     

    Blog post:

    A way out for long lead times for spare parts?

    Lead times are a hot topic these days. It’s not at all uncommon to have to wait 4 or more months for components or spare parts that until recently could be delivered within a single week...

    Read on
  • Looking for another asset?

    Overhead Crane

    Plate leveler

    Grinder

    Rolling Mill

Section image

Home

Our Approach
Vision and mission

Work for us

Awards

Blog

 

 

 

 

Sign up to our Newsletter

Assets

Overhead cranes

EAF

Rolling Mill

Continuous Caster

Plate leveler

Grinder

Conveyors

Production Lines

Industry

Metal Production

Mining and materials

Food production

Glass production

Construction materials

 

Infrastructure

Offshore wind

Rail

Civil Infrastructure

Energy

Zensor NV

BE0537837878

© 2025

Terms & Conditions
Privacy Policy
    Home
    Call Us
    Contact
    Find Us
Cookie Use
We use cookies to ensure a smooth browsing experience. By continuing we assume you accept the use of cookies.
Learn More